USV Fabrication & Advanced Manufacturing Support
We support USV projects with specialist fabrication, integration, installation support and advanced manufacturing capability.
-
![Metal framework of an aircraft fuselage in a workshop or manufacturing facility.]()
HydroSurv - REAV-60
Aluminium Fabrication by Coastal Marine Projects Ltd
-
![Unfinished boat made of aluminum on a trailer outside near industrial buildings, with dark clouds overhead.]()
HydroSurv - REAV-47
Aluminium Fabrication by Coastal Marine Projects Ltd
-
![A man working on a race car chassis on a trailer in a workshop.]()
HydroSurv - REAV-25
2x REAV-25s Fabricated by Coastal Marine Projects Ltd
-
![A robotic boat labeled 'Nordic USV' navigating on the ocean under a cloudy sky.]()
HydroSurv - REAV-47
Aluminium fabrication by Coastal Marine Projects Ltd
-
![Two large aluminum boat hulls on metal stands in a workshop.]()
HydroSurv - REAV-60
Aluminium Fabrication by Coastal Marine Projects Ltd
-
![Unfinished aluminum boat on a trailer outside a warehouse, with visible weld marks and secured with yellow straps.]()
HydroSurv - REAV-60
Aluminium Fabrication by Coastal Marine Projects Ltd
Discuss Your Project
We provide end-to-end support for the fabrication and specialist manufacturing of Uncrewed Surface Vessels (USVs), delivering robust, high-performance solutions tailored to your project requirements.
From early-stage concepts through to final delivery, our team works closely with clients to ensure every vessel meets the highest standards of quality, durability, and operational performance.
-
We deliver high-quality Aluminium & HDPE fabrication for marine structures, vessels, hulls, components and enclosures, combining practical build knowledge with robust production capability. Our approach is suited to demanding commercial and technical applications where reliability, finish and manufacturability matter.
-
We are building capability in LFAM and other advanced manufacturing methods to support larger, more complex parts and more flexible production approaches. This opens opportunities for accelerated development cycles, greater design freedom and more cost-effective manufacture of non-standard structures and components.
-
We support prototype, pilot and low-volume build programmes for projects that need speed, flexibility and close manufacturing input. This is particularly well suited to high-mix, low-volume production where design evolution, short lead times and practical problem-solving are essential.
-
Where projects move beyond prototype stage, we can support the transition into repeatable manufacture through practical production planning, fabrication support and supply-chain coordination. Our aim is to help customers reduce lead times, improve build readiness and create a clearer path towards larger-scale delivery.
-
We support the integration and installation of equipment, assemblies and onboard systems to help bring platforms into operational use. This includes exploring printed integration approaches for rapid deployment, helping reduce lead times and accelerate the delivery of practical, project-ready solutions.
-
We work collaboratively with designers, developers and project teams to ensure concepts are aligned with practical manufacturing reality from an early stage. By bringing fabrication and production input into the process sooner, we can help improve manufacturability, reduce rework and support more efficient delivery.
Marine Fabrication & Construction
We provide marine construction support and specialist Aluminium & HDPE fabrication for vessels, structures, components and fabricated assemblies.
Our focus is on practical, manufacturable solutions for commercial marine and uncrewed vessel projects.
Large Format Additive Manufacturing (LFAM)
We are developing LFAM capability to support the production of large-scale components, structures, moulds, full vessels, and integrated equipment and system solutions.
This offers greater design flexibility, reduced lead times and a more cost-effective approach across both low-volume and higher-volume production.
RAD Propulsion Electric Propulsion Integrator
RAD Propulsion have decades of experience working advanced system architecture for marine robotics and uncrewed vessels.
As an official RAD Propulsion distributor, we support electric propulsion supply, integration and installation across a range of marine applications. This helps customers incorporate proven electric propulsion systems into practical, build-ready vessel solutions.
“Coastal Marine Projects has been a trusted partner across multiple hull construction projects, enabling HydroSurv to consistently reduce lead times for our customers without ever compromising on quality.”
— David Hull, CEO & Founder - Hydro Surv UK